Flexible plastics processing offers a wide variety of materials and surface finishes, and production occurs continuously, on material in rolls several meters high. In this sector, the ability to automatically detect defects is a significant economic and competitive advantage because it allows for the prevention of non-compliant production.

The roll inspection systems proposed by Specialvideo are operational on a wide range of possible productions of plastic materials in rolls produced by lamination or coating:

Specialvideo is also available for customizations: all the industrial systems we offer can be expanded to meet specific needs and new products.

The vision system proposed by Specialvideo is mass-produced and described in the case history “Control of impurities on PVC reels”.

Validation of the implemented lighting solution and the tailored implementation of automatic control into the line are an essential part of the implementation of this industrial vision system.

Even when automatic visual control is installed in post-production, combined for example with the classic operator’s viewfinder, Specialvideo offers high-performance solutions combined with the digital map of the roll.

The standard solutions offered by specialvideo are based on experience gained in the field through numerous installations and custom configurations.

Industrial vision systems enable automatic and continuous material inspection throughout the entire production process, either in-line or offline depending on the customer’s needs.

The final destination of the product, for example for automotive interior trim, panels, seats and aesthetic components, places the focus on quality on the visual appearance as a critical requirement.

The digital mapping of the reel allows, on the one hand, to guarantee fully compliant product quality, on the other to reduce waste by intervening with appropriate cuts in those reels with mapped defects and which can still be used at least partially.

Through objective and repeatable visual checks it is possible to identify aesthetic and functional defects, verify the conformity of the material and constantly monitor the surface quality.

Industrial vision systems are designed to integrate with calendering, laminating, coating, laminating, embossing, and stamping systems, adapting to variable material widths and ensuring operational stability even in the presence of vibrations and tension variations.

Specialvideo vision systems include the management of photographic production data: